Pump Maintenance and Troubleshooting
The Piston Pump Learning System (95-PM1-E) provides learners with an in-depth overview of the piston pump, which has been in use longer than any other type of pump. The piston pump produces high pressure fluid flow of water, soaps and detergents in various applications within the aerospace, marine, agriculture, and auto industries. Within the world-class curriculum, learners will study piston pump set-up, operation, flow/pressure characteristics, maintenance, and troubleshooting for this highly efficient pump. Learners will also study how to connect the pump to a motor, how to adjust the flow rate, and how to calculate theoretical and actual flow rates.
Industrial Pump Maintenance and Troubleshooting
The Gear Pump Learning System (95-PM1-F) covers the function, operation, installation, and maintenance of the versatile gear pump. This low maintenance pump can transfer a wide array of fluids and fluid viscosities for spraying, recirculating, cleaning, and fluid transfer applications. One of the most common applications of a gear pump is in an automobile’s automatic transmission. This industrial pumps training system also provides information on pump inspection, pump disassembly, pump maintenance, and pump troubleshooting, as well as how to select the proper gear pump for an application and how to calculate theoretical and actual flow rates.
Pump Maintenance & Troubleshooting Skills
The Magnetic Pump Learning System (95-PM1-G) covers the magnetic pump, which uses a magnetic coupling to prevent direct contact between the motor drive shaft and the pump impeller. This feature eliminates any possibility of leakage or seepage and makes the magnetic pump an ideal selection for pumping hazardous chemicals that could harm the environment or for expensive liquids where it is important to reduce loss. This industrial pumps training system explains the function, operation, installation, disassembly, inspection, and maintenance of a magnetic pump.
Additional topics include: how to properly align the magnetic coupling; how to troubleshoot problems; how to select the correct magnetic pump for an application; how to determine a pump’s flow/pressure characteristics; and how each component of the pump factors into the overall operation.
Pump Maintenance Skills
The Centrifugal Pump with Stuffing Box Learning System (95-PM1H) covers a pump design that, in spite of the modern mechanical seal, remains widely used in industry due to its cost-effectiveness and ability to avoid catastrophic failure. This feature makes it an ideal design for fire departments in fire pump applications. This industrial pumps training system explains the installation, function, and maintenance of a centrifugal pump with a stuffing box.
Additional topics include: how to troubleshoot this pump design; what the flow/pressure characteristics of a centrifugal pump are; and how to startup and operate a centrifugal pump with a stuffing box.
The model 950-PM1 Centrifugal Pumps Training System teaches skills related to centrifugal pumps training, which are used in almost every industry to transfer non-hydraulic fluids of various types from one place to another. Students learn a comprehensive set of industry-relevant skills including how to operate, install, maintain, troubleshoot, analyze performance, and select centrifugal pumps as well as system design.
The model 950-PM1 includes a centrifugal pump, mobile test workstation, student learning materials for both theory and lab, and teacher’s guide. This centrifugal pumps operation and maintenance training system uses industrial quality components such as a cast iron centrifugal pump to help students become better prepared for what they will encounter on the job.
Amatrol’s Rigging 2 Learning System (95-RGB2) adds to the first Rigging training system (950-RGB1) to offer a comprehensive learning experience, to teach rigging safety training and industrial crane operation skills, and to help learners prepare for certifications. This hands-on Rigging training system expands on the initial offering of rigging knowledge to include synthetic slings, equipment movement, and industrial cranes. Proper rigging techniques are vital for efficient movement of loads and workers safety.
This Crane Operation training course includes two synthetic slings, four load protection pads, jack, lever dolly, and much more! These components will be used to explore topics such as synthetic sling operation, equipment movement using roller bars and dollies, and crane operation signals. In addition to equipment and printed curriculum, this industrial system offers a student reference guide, instructor’s manual, installation guide, and an optional online rigging training course.
Amatrol’s Rigging 3 Learning System (95-RGB3) adds to the initial hands-on rigging training systems (950-RGB1 and 95-RGB2) by including hands-on wire mesh sling skills, rigging knots training, and rigging safety skills. This advanced rigging training system provides learners with additional components and skills to further expand their understanding and competency of rigging. Proper rigging techniques are vital for efficient movement of loads and workers safety.
This advanced rigging training system includes a rope system, D-shackle, steel tubing, a metal mesh sling, and much more! These components will be used to explore topics such as making a long, short, and eye splice in a fiber rope, describing the function of a tag line, and learning how to assemble and lift a load using a wire mesh sling. In addition to equipment and printed curriculum, this system offers a student reference guide, instructor’s manual, installation guide, and an optional online eBook.
Amatrol’s Solar Site Analysis Training System (95-SA1) teaches learners both the theoretical knowledge and hands-on skills they will need to analyze and choose suitable locations for solar arrays and components. Learners begin by studying how to conduct a preliminary site assessment, including applicable codes, jurisdictional authorities, permits, and licenses required for solar energy system installations.
Learners will also use real-world equipment, like the Solar Pathfinder sun path calculator, to perform and interpret a shading analysis in order to determine suitable locations for electrical photovoltaic and solar thermal components. The included multimedia curriculum also teaches other relevant skills, such as developing site layout drawings.
The Solar Thermal Cold Water Supply Station training is designed to reduce the temperature of hot water from the open loop (950-STOL1), closed loop (950-STCL1), or installation solar thermal (950-STF1) learning systems and feed it back to the learning system at a temperature and pressure that is similar to a city water supply. This system will enable the three solar thermal learning systems to be self-contained.
The Solar Thermal Cold Water Supply Station training includes the frame, AC pump, AC chiller, water storage tank, ball valves for shutoffs and bypasses, relief valve to adjust temperature and pressure output, temperature gauges, a pressure gauge at outlet of chiller, control unit, ground fault circuit interrupter, and an AC circuit breaker with lockout / tagout.
Amatrol's AC/DC Electrical Learning Systems 1 and 2 (96-ADE1 and 96-ADE2) cover the fundamentals of electricity, such as electric measurement training and basic electrical cir-cult training, as well as Inductance, capacitance, and transformers. Electricity Is the most widely used utility and the demand will continue to increase as technology continues to grow. This means that more engineers and technicians will be needed to Install, develop, and maintain electrical devices. These learning systems include a large array of Industrial electrical power and control components, typical of what learners will find In real world applications. This hands-on experience Is Invaluable In today's workplace.
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The AD Access combines economic ownership with performance to match the small laser user. A three-stage filter condition indicator is included as a standard feature, together with three stage filtration: DeepPleat pre-filter, HEPA and chemical section.
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The Advantage Base 1 Oracle has been designed so that a number of manufacturer’s laser engravers can sit on top of the extractor, effectively doubling it up as a workstation.
All the Base units in the range have the option of an onboard compressor for a compact installation. BOFA’s ‘Easi-Seal’ filter location makes filter change easy, quick and safe.
The revolutionary Auto-Voltage Sensing Turbine automatically self-adjusts to run on any voltage worldwide, whilst the Reverse Flow filter technology enhances filter performance and ensures longer filter life.
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The Laser Companion 'Ride On' range has been designed so that a number of manufacturer's laser engravers can sit on top of the extractor, effectively doubling it up as a workstation.
The Advantage Base 2 Oracle has been designed so that a number of laser engravers can sit on top of the extractor, effectively doubling it up as a workstation.
All the Base units in the range have the option of an onboard compressor for a compact installation. BOFA’s Easi-Glide filter location mechanism makes filter changes easy, quick and safe.
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The Advantage Base 3 has been designed specifically for the Universal VersaLaser engraver. The dimensions of the unit allow the VersaLaser to fit perfectly onto the extractor, effectively doubling it up as a workstation. The unit is also offered with an onboard air compressor to provide the laser with its air assist requirements and comes complete with extraction hose kit and compressor link up on compressor models.
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The Advantage Base Z has been designed specifically for the new Epilog Zing laser engraver. The dimensions of the unit allow the Zing to fit perfectly onto the extractor.
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The AD GoldSEAL RS is a dust extraction system designed for the jewelry industry that recovers and collects precious metals.
The metal particles are collected in an easy to remove tray and the HEPA filter can be incinerated to reveal the precious metal collected in the filtration process.
Automatic Flow Control allows the user to preset correct air flow rates, for lower noise levels and allow further protection of the HEPA filter.
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The AD Universal fume extraction and filtration system has been designed to provide cost-effective solutions for light to medium duty applications. These compact systems are ideal for small-scale industrial environments and light laser coding applications.
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High school students are destined to become knowledge workers, regardless of whatever specific career choice they make. Engineering and technology offer some of the most rewarding career opportunities possible! Amatrol’s high school programs are designed to engage students who demand a high degree of interactivity and challenge to keep them interested and learning. All of our high school programs articulate to colleges for up to 18 credit hours.
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Item Number:890-PEC-BThe model 890-PEC-B Programmable Controller Troubleshooting Learning System teaches programming and troubleshooting of programmable controllers and their use in industrial, commercial, and residential applications. The 890-PEC-B System teaches PLC troubleshooting like no other product by providing a hands-on learning station that models real world PLC-controlled machines with up to 40 faults that can be inserted into the system.
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Amatrol’s fluid power training systems are the best in the industry. Our learning programs are developed in partnership with industry and education to ensure that the skills are on target to support modern industry needs.























