• Amatrol 990-PC1F Process Control Troubleshooting

The Portable Process Control Troubleshooting Learning System – Level & Flow (990-PC1F) from Amatrol provides a portable troubleshooting training system for flow and liquid level, two of the most common types of process control systems. The system features eLearning curriculum and hands-on training for subjects like process control equipment safety, loop controllers, level measurement and control, control loop performance, and more.

Amatrol's 990-PC1F portable trainer provides vital training experience for students and professionals that will perform operation, safety, and troubleshooting on process control systems used in real-world industrial areas, including power generation, petrochemicals, food processing and manufacturing. To teach real-world skills, the trianing system features industry-standard valves, switches, and gauges all within a portable basic process control learning system that can be placed on a conference room table, shop floor desk, or practically anywhere when training space is limited.

  • Amatrol Process Control Troubleshooting T5552F

Process control systems, also known as process instrumentation systems, are used in power generation, petrochemicals, manufacturing, and other industries to provide precise control of liquids and gases. Amatrol’s Level and Flow Process Control Troubleshooting Learning System (T5552F) teaches calibration, installation, operation, and troubleshooting of flow and liquid level process control systems and components. The system uses industry-standard components mounted and plumbed in a closed-loop circuit to provide learners with the opportunity to practice manual and automatic control of a process instrumentation system by controlling the water flow rate between two tanks or the liquid level in one tank.

Amatrol’s Level and Flow Process Control Troubleshooting training system uses FaultPro, the industry’s only electronic troubleshooting system, to offer hands-on troubleshooting skills like in-circuit component testing methods and universal digital controller troubleshooting. The system also includes the industry’s best hands-on process control troubleshooting training, covering thirty-six (36) electrical faults, six (6) mechanical faults, PID controller programming errors, flow transmitter programming errors, and I/P converter calibration errors.

Amatrol’s Level and Flow Process Control Troubleshooting Learning System (T5552F) covers calibration, installation, operation, and troubleshooting for flow and liquid level process control systems and components. The process control training system uses industry-standard components mounted and plumbed in a closed-loop circuit to provide learners with the opportunity to practice manual and automatic control of a process instrumentation system by controlling the water flow rate between two tanks or the liquid level in one tank.

Amatrol’s Process Control Troubleshooting Training System uses FaultPro, the industry’s only electronic troubleshooting system, to offer hands-on troubleshooting skills like in-circuit component testing methods and universal digital controller troubleshooting. This process control training system includes the industry’s best hands-on process control troubleshooting training, covering thirty-six (36) electrical faults, six (6) mechanical faults, PID controller programming errors, flow transmitter programming errors, and I/P converter calibration errors.

Process control systems, also known as process instrumentation systems, are used in power generation, petrochemicals, manufacturing, and other industries to provide precise control of liquids and gases.

  • Industrial Manufacturing Training Solutions

All products listed were developed in partnership with the FANUC America Education Group and are sold exclusively through the FANUC Education Reseller Network. They carry the industry training curriculum of key manufacturers like FANUC America, Rockwell Automation, and Miller Welding.

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Caracol was established to overcome the limits of 3D printing and traditional manufacturing.

Caracol offers extreme additive manufacturing solutions, with no scale limits, for advanced industrial applications.

  • Amatrol PLC Troubleshooting 990-PS712F

Amatrol’s Portable PLC Troubleshooting Learning System - Siemens S71200 (990-PS712F) teaches programmable logic controller (PLC) programming, operation, and applications used throughout industry. The system also utilizes FaultPro, the industry’s premier computer-based fault insertion system. FaultPro enables learners to develop key PLC troubleshooting skills, such as PLC input and output testing, software testing, and application troubleshooting.

The portable Siemens PLC troubleshooting training system features real-world components, such as the powerful Siemens S7-1200 PLC and a Siemens Human Machine Interface (HMI) panel. Combined with Amatrol’s in-depth curriculum, learners will gain both theoretical and hands-on knowledge by studying industry-relevant applications and troubleshooting skills that will build a strong foundation for a rewarding career in a variety of industries.

  • Amatrol Portable Pneumatic Troubleshooting 990-PTB1

Amatrol’s Portable Pneumatics Troubleshooting Learning System (990-PTB1) teaches a variety of hands-on pneumatic troubleshooting skills that are vital for those who will perform industrial maintenance, installation, and troubleshooting on pneumatic systems used in real-world automation machinery, packaging equipment, pharmaceutical applications, and chemical handling tasks. The system features real-world components, such as valves, switches, and gauges — all within a convenient, durable, portable learning system.

Some of the portable pneumatic troubleshooting training system’s industry-standard components include directional control valves, flow control valves, limit switches, and a programmable logic controller. The system also features FaultPro, Amatrol’s exclusive electronic fault insertion software. Using these real-world components, learners will study a wide variety of pneumatic troubleshooting topics, such as air preparation, pneumatic actuators and valves, vacuum systems, and pneumatic systems.

  • Amatrol Portable Industry 4.0 Trainer

Amatrol’s Portable Smart Machine Sensor Learning System (990-SD10) is an innovative, compact training solution designed to equip learners with cutting-edge Industry 4.0 skills. Featuring real-world components and advanced eLearning, this portable system allows users to practice configuring and testing smart sensors, exploring IIoT environments, and mastering cloud computing applications—all in a durable, mobile training kit.

The Portable Smart Machine Sensor Learning System covers topics like an introduction to IIoT, cloud computing, photoelectric sensor configuration, smart sensor configuration and monitoring, smart condition monitoring sensors, and smart RFID readers. Within these topics, learners will study about data analytics, IO-Link Master function and operation, configuring a variety of smart sensors, as well as practice skills like monitoring and testing the output of a smart power supply, configuring and testing smart sensors using an IO-Link Bluetooth application, and operating an RFID system.

Comprehensive Learning Topics

Gain hands-on experience with concepts and tools critical to Industry 4.0:

  • Industrial Internet of Things (IIoT)
  • Cloud Computing
  • Photoelectric Sensor Configuration
  • Smart Condition Monitoring Sensors
  • IO-Link Master Function
  • Smart RFID Readers and Components

This training system allows learners to build essential skills for careers in Smart Factory environments, including:

  • Operating RFID systems
  • Configuring and testing smart sensors (e.g., ultrasonic, photoelectric, vibration, and linear position sensors)
  • Monitoring outputs using IO-Link software and Bluetooth applications

With real-world components like smart power supplies, IO-Link Masters, and multi-function smart sensors, students are prepared to tackle challenges in the growing field of industrial automation and IIoT.

Portability & Durability

Designed for mobility, this trainer comes housed in a durable ABS plastic case with wheels and a handle for easy transportation. Setup is quick and intuitive—just remove the cover, and the trainer is ready to use.

World-Class eLearning

Amatrol’s interactive multimedia curriculum includes voiceovers, videos, 3D animations, and quizzes to make learning engaging and effective. Topics like predictive maintenance, Lean Manufacturing, and smart sensor operation are brought to life with stunning visuals and real-world applications.

Student Reference Guide

The included Smart Sensors Student Reference Guide condenses the system’s technical content into a bound book, creating an invaluable takeaway for learners to reference long after completing their training.

Start Building Industry 4.0 Expertise Today!
Download the brochure to discover how the Portable Smart Machine Sensor Learning System can transform your training program. Explore its cutting-edge features, innovative curriculum, and unparalleled ease of use.

  • Amatrol Portable Smart Process Sensor Trainer

Amatrol’s Portable Smart Process Sensor Learning System (990-SD20) teaches the operation and function of a variety of smart process sensors, including smart analog pressure sensors, smart electromagnetic flow sensors, smart ultrasonic level sensors, and smart point level sensors. Students will also gain an understanding of the Industrial Internet of Things (IIoT) and cloud computing.

This portable system provides hands-on experience with real-world components, including an IO-Link Master, smart sensor PC software, and applications for analog flow, analog level, and hi/lo level sensing. Students will study industry-relevant applications and learn hands-on skills that will build a strong foundation for a successful career in a variety of industries that use advanced process control technologies.

  • Amatrol Portable Smart Manufacturing 990-SM10

Amatrol’s Smart Manufacturing Learning System (990-SM10) was developed in partnership with CESMII - The Smart Manufacturing Institute, to answer the call for hands-on learning in Smart Manufacturing and Industry 4.0 technologies. Combining hardware, industrial software products and solutions, and in-depth exercises, this system has been designed to educate and equip learners at all levels of expertise, from the novice ‘Citizen OT-IT Technologist’ to the expert architect and implementer of smart manufacturing systems.

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  • Denford Router 2600 / Router 2600 Pro
    Equip your lab with the Router 2600 or 2600 Pro, versatile CNC routers that deliver large-capacity cutting for technical education and prototyping.
  • Denford Router 6600/6600 PRO
    Expand CNC training capabilities with the Router 6600 and 6600 Pro, large-format routers designed for precision education and industrial-level projects.
  • Certified Industry 4.0 Certifications
    SACA's Micro-Credentials can be attained to prove efficiency in specific applications or combined to attain a full SACA Specialist Certification. The Smart Automation Certification Alliance (SACA) is a non-profit organization supported by industry partners and educators.
  • DAC Worldwide Sample Boards

    DAC Worldwide’s sample boards offer valuable maintenance training in the identification and selection of a variety of industrial components. Each sample board features a selection of industrial-quality components mounted on either a panel or a station that features nameplates for easy association with individual components.

  • DAC Worldwide’s Cutaways Enhance Training
    Item Number:
    278-180SS
    DAC Worldwide’s Sanitary Air-Operated Diaphragm Pump Cutaway, Stainless (278-180SS) depicts a sectioned industrial air-operated, double-diaphragm pump (AODD) cutaway that supports realistic classroom training in the operation, construction, and maintenance of this common process pump used in many industries.
  • Process Control Cutaways
    Item Number:
    273-410SS
    DAC’s Sanitary Diaphragm Valve Cutaway, Stainless (273-410SS) is a specialized, sectioned valve and actuator assembly that unveils the complete working mechanism of a representative diaphragm-actuated, stainless steel control valve used in sanitary service.
  • Driving simulator for training waste and recycling fleets
    SanitationSim™ Series 8 waste disposal driving simulator delivers safe, scenario-based training for sanitation and recycling drivers—improving safety, efficiency, and fleet performance.
  • Hard Hat VR Scaffolding Training
    Falls from scaffolds account for roughly 25% of fatal falls from all working surfaces. The primary goal of this course is to teach workers safe work procedures to follow when working on or around scaffolding.
  • DAC HVAC Cutaway Training Models
    Item Number:
    373-529
    DAC Worldwide’s Schrader Service Valve Cutaway (373-529) is an economical, professionally-crafted specialty valve cutaway that supports training relating to Schrader valves, which are widely used for testing, servicing, and recharging within refrigeration and air-conditioning systems.
  • DAC Process Control Trainer
    Item Number:
    273-520
    DAC's Scotch-Yoke Actuator Cutaway (273-520) is a detailed valve actuator cutaway that depicts a common Scotch yoke-type valve actuator often used as a closure device on industrial 1/4-turn valves.

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