The EDUMiLL is a revolutionary system that incorporates technologies from the additive and subtractive manufacturing fields to open the door to a new realm of possibilities and further innovation by making it affordable to include a 3D printer and a robust CNC mill in one package.
The Lucas-Nuelle CX3226-1A7 is a practical training system for teaching safe high-voltage isolation and lockout/tagout procedures for battery-electric, plug-in hybrid, and hybrid-electric vehicles.
Students learn to identify electrical hazards, choose an appropriate isolation method, verify that the vehicle is safe to service, investigate simulated faults, and recommission the vehicle after work is complete.
Designed For
- Vocational schools and community colleges
- OEM, fleet, and workforce training centers
- High school automotive programs
- Recognize electric-vehicle high-voltage hazards
- Become proficient with methods of vehicle isolation
- Investigate faults and system status
- Verify safe working conditions
- Reinitialize and recommission vehicles safely
Scan Tool Simulation
An integrated interface supports fault insertion and simulates a scan tool with diagnostic trouble codes and live data.
Multiple High-Voltage Isolation Methods
Training covers Live-Dead-Live measurements, manual service disconnects, 12-volt disconnection, cutting loops, high-voltage fuses, smart-key storage, scan-tool shutdown, and warnings for incorrect operation.
Simulated High-Voltage Circuit
The system represents an HV battery, contactor operation, high-voltage interlock loop, drive motor, DC/DC converter, and equipotential bonding circuit.
Guided Learning
Guided instruction modes and assessment activities reinforce correct procedures and decision-making.
Use of Real Workshop Tools
Students practice safety procedures using the same types of equipment used when servicing real vehicles.
Original Components
Authentic automotive components support safe, repeatable high-voltage training.
- High-voltage awareness
- High-voltage isolation methods
- Lockout/tagout procedures
- Safe-work-condition verification
- Diagnostic trouble code and fault investigation
- Safety decision-making
- Complete vehicle isolation and lockout/tagout
- Scan-tool shutdown
- Incorrect isolation procedure
- Procedure-validation failure
- Vehicle recommissioning verification
- High-voltage interlock fault investigation
- Equipotential bonding fault investigation
- Residual voltage after isolation
- Active insulation fault
- Unknown contactor status
- Collision-damaged vehicle assessment
- Authorization-limit recognition
- Unsafe-work-condition recognition
Some exercises may require separate testing equipment.
- Four-wire Kelvin milliohmmeter with a test current of at least 200 mA, resolution of 1 mOhm or better, and a pass threshold below 0.1 ohm
- Insulation and voltage tester or megohmmeter supporting 500 V and 1,000 V DC, a range of at least 200 MOhm, and a CAT III or CAT IV 1,000 V rating
Pages
-
Item Number:EDU-MiLL -
Item Number:85-MT5Amatrol’s Electric Motor Control Learning System (85-MT5) covers electric relay control of AC electric motors found in industrial, commercial, and residential applications. Learners study industry-relevant skills including how to operate, install, design, and troubleshoot AC electric motor control circuits for various applications. -
Item Number:90-EC1AThe Applied Electrical Control Learning System (90-EC1-A) teaches learners how to interpret, design, and operate relay control circuits using ladder diagrams. Electrical control is vital in the operation of electric and fluid power actuators and also forms the fundamental building block of automation systems like programmable logic controllers (PLCs), which are programmed using the electrical control schematic method, the ladder diagram. -
Item Number:ERSThere are eight "Simulation Modules" of increasing difficulty, starting with Controls Familiarization. The final modules combine elements of dipper fill at the rock face, and cab-side or blind-side truck loading. A simulated Mining Truck is built right in, to help teach truck spotting interaction. Key "Performance Indicators" measure how quickly and how carefully the simulated work is performed. -
Item Number:743-01This trainer provides students and instructors with the opportunity to demonstrate, investigate and fault-find the circuitry and operation of off-car charging systems. -
Item Number:730-10 / 730-00Desktop training systems provide very specific instruction and practice in the basic skills that are required by students as they embark on their careers. -
Item Number:740-01LJ Create's Electric Vehicle Systems Panel Trainer provides students and instructors with the opportunity to demonstrate, investigate, and fault-find a simulation of the electrical system of a typical electric vehicle. -
Item Number:810-000Teach the critical safety skill of electrical lock-out/tag-out with DAC Worldwide's Electrical Lock-Out/Tag-Out Training System (Model: 810-000). This hands-on, portable trainer ensures your workforce is prepared to handle hazardous electrical energy safely and effectively. -
Explore electrical machines, motor control, power conversion, and drivetrain technologies with the Matrix TSL Electrical Machines Training System. A modular, hands-on platform for engineering and technical education. -
Item Number:85-MT7BAmatrol’s Electrical Power Distribution Learning System (85-MT7B) teaches a broad range of electrical advanced manufacturing skills, such as installing, maintaining, and troubleshooting modern power distribution systems that require skills ranging from setting up basic raceways to selecting appropriate over-current protection for sensitive equipment.
