Pump Maintenance and Troubleshooting
The Piston Pump Learning System (95-PM1-E) provides learners with an in-depth overview of the piston pump, which has been in use longer than any other type of pump. The piston pump produces high pressure fluid flow of water, soaps and detergents in various applications within the aerospace, marine, agriculture, and auto industries. Within the world-class curriculum, learners will study piston pump set-up, operation, flow/pressure characteristics, maintenance, and troubleshooting for this highly efficient pump. Learners will also study how to connect the pump to a motor, how to adjust the flow rate, and how to calculate theoretical and actual flow rates.
Industrial Pump Maintenance and Troubleshooting
The Gear Pump Learning System (95-PM1-F) covers the function, operation, installation, and maintenance of the versatile gear pump. This low maintenance pump can transfer a wide array of fluids and fluid viscosities for spraying, recirculating, cleaning, and fluid transfer applications. One of the most common applications of a gear pump is in an automobile’s automatic transmission. This industrial pumps training system also provides information on pump inspection, pump disassembly, pump maintenance, and pump troubleshooting, as well as how to select the proper gear pump for an application and how to calculate theoretical and actual flow rates.
Pump Maintenance & Troubleshooting Skills
The Magnetic Pump Learning System (95-PM1-G) covers the magnetic pump, which uses a magnetic coupling to prevent direct contact between the motor drive shaft and the pump impeller. This feature eliminates any possibility of leakage or seepage and makes the magnetic pump an ideal selection for pumping hazardous chemicals that could harm the environment or for expensive liquids where it is important to reduce loss. This industrial pumps training system explains the function, operation, installation, disassembly, inspection, and maintenance of a magnetic pump.
Additional topics include: how to properly align the magnetic coupling; how to troubleshoot problems; how to select the correct magnetic pump for an application; how to determine a pump’s flow/pressure characteristics; and how each component of the pump factors into the overall operation.
Pump Maintenance Skills
The Centrifugal Pump with Stuffing Box Learning System (95-PM1H) covers a pump design that, in spite of the modern mechanical seal, remains widely used in industry due to its cost-effectiveness and ability to avoid catastrophic failure. This feature makes it an ideal design for fire departments in fire pump applications. This industrial pumps training system explains the installation, function, and maintenance of a centrifugal pump with a stuffing box.
Additional topics include: how to troubleshoot this pump design; what the flow/pressure characteristics of a centrifugal pump are; and how to startup and operate a centrifugal pump with a stuffing box.
The model 950-PM1 Centrifugal Pumps Training System teaches skills related to centrifugal pumps training, which are used in almost every industry to transfer non-hydraulic fluids of various types from one place to another. Students learn a comprehensive set of industry-relevant skills including how to operate, install, maintain, troubleshoot, analyze performance, and select centrifugal pumps as well as system design.
The model 950-PM1 includes a centrifugal pump, mobile test workstation, student learning materials for both theory and lab, and teacher’s guide. This centrifugal pumps operation and maintenance training system uses industrial quality components such as a cast iron centrifugal pump to help students become better prepared for what they will encounter on the job.
Amatrol’s Rigging 2 Learning System (95-RGB2) adds to the first Rigging training system (950-RGB1) to offer a comprehensive learning experience, to teach rigging safety training and industrial crane operation skills, and to help learners prepare for certifications. This hands-on Rigging training system expands on the initial offering of rigging knowledge to include synthetic slings, equipment movement, and industrial cranes. Proper rigging techniques are vital for efficient movement of loads and workers safety.
This Crane Operation training course includes two synthetic slings, four load protection pads, jack, lever dolly, and much more! These components will be used to explore topics such as synthetic sling operation, equipment movement using roller bars and dollies, and crane operation signals. In addition to equipment and printed curriculum, this industrial system offers a student reference guide, instructor’s manual, installation guide, and an optional online rigging training course.
Amatrol’s Rigging 3 Learning System (95-RGB3) adds to the initial hands-on rigging training systems (950-RGB1 and 95-RGB2) by including hands-on wire mesh sling skills, rigging knots training, and rigging safety skills. This advanced rigging training system provides learners with additional components and skills to further expand their understanding and competency of rigging. Proper rigging techniques are vital for efficient movement of loads and workers safety.
This advanced rigging training system includes a rope system, D-shackle, steel tubing, a metal mesh sling, and much more! These components will be used to explore topics such as making a long, short, and eye splice in a fiber rope, describing the function of a tag line, and learning how to assemble and lift a load using a wire mesh sling. In addition to equipment and printed curriculum, this system offers a student reference guide, instructor’s manual, installation guide, and an optional online eBook.
Amatrol’s Solar Site Analysis Training System (95-SA1) teaches learners both the theoretical knowledge and hands-on skills they will need to analyze and choose suitable locations for solar arrays and components. Learners begin by studying how to conduct a preliminary site assessment, including applicable codes, jurisdictional authorities, permits, and licenses required for solar energy system installations.
Learners will also use real-world equipment, like the Solar Pathfinder sun path calculator, to perform and interpret a shading analysis in order to determine suitable locations for electrical photovoltaic and solar thermal components. The included multimedia curriculum also teaches other relevant skills, such as developing site layout drawings.
The Solar Thermal Cold Water Supply Station training is designed to reduce the temperature of hot water from the open loop (950-STOL1), closed loop (950-STCL1), or installation solar thermal (950-STF1) learning systems and feed it back to the learning system at a temperature and pressure that is similar to a city water supply. This system will enable the three solar thermal learning systems to be self-contained.
The Solar Thermal Cold Water Supply Station training includes the frame, AC pump, AC chiller, water storage tank, ball valves for shutoffs and bypasses, relief valve to adjust temperature and pressure output, temperature gauges, a pressure gauge at outlet of chiller, control unit, ground fault circuit interrupter, and an AC circuit breaker with lockout / tagout.
Amatrol's AC/DC Electrical Learning Systems 1 and 2 (96-ADE1 and 96-ADE2) cover the fundamentals of electricity, such as electric measurement training and basic electrical cir-cult training, as well as Inductance, capacitance, and transformers. Electricity Is the most widely used utility and the demand will continue to increase as technology continues to grow. This means that more engineers and technicians will be needed to Install, develop, and maintain electrical devices. These learning systems include a large array of Industrial electrical power and control components, typical of what learners will find In real world applications. This hands-on experience Is Invaluable In today's workplace.
Pages
-
Amatrol’s High School Learning Systems create the need for students to want to learn math and science – they can’t interact with the exciting technology without it. Learning is interactive and challenging, keeping them engaged and wanting to do more. The math and science so desperately needed for 80% of jobs today is a natural outcome.
-
Item Number:BH-85Each Basic Hydraulics training system features standard industrial grade components. This attention to quality gives students experience they would normally only get on-the-job by helping them recognize industrial components and how to troubleshoot them more effectively. Components included with Basic Hydraulics are pre-mounted on circuit panels with silk-screened labels next to each, which facilitates ease of use and identification.
-
Item Number:85-BPAmatrol’s Basic Pneumatics training system (85-BP) introduces pneumatic principles through a combination of Amatrol’s top-flight multimedia curriculum with hands-on industrial pneumatic skill-building. Topics covered in this learning system include single-acting cylinder circuits, pressure vs. cylinder force, and flow control valves, while the panels can be used to practice skills such as connecting and operating a needle valve to control actuator speed.
-
Item Number:85-EHThe Electro-Hydraulics training system includes an electrical control panel with relay control components and an electrical valve module with solenoid-operated hydraulic directional control valves and electrical/electronic sensors. These components will be used to study a variety of topics including electrical control systems, basic control devices, power devices, control relays, sequencing control, timer control, pressure control applications, and circuit applications.
-
Item Number:CR-35iAFANUC’s new CR-35iA is the world’s first collaborative robot with a payload capacity of up to 35 kg. Fenceless, it opens a whole new world of possibilities. Working safely side by side with human operators, it is space as well as cost saving. And because inside it’s like any other FANUC robot, it operates like all FANUC robots. Certified to meet the requirements of ISO 10218-1:2011 and RIA/ANSI R15.06-2012, FANUC’s CR-35iA collaborative robot can work in a variety of applications alongside human workers including: machine tending, handling heavy payloads that require lift assist devices or custom equipment, higher payload mechanical assembly, palletizing or packing, and tote or carton handling.
-
Item Number:CR-4iACR-4iA is a small collaborative robot with 4 kg payload
-
Item Number:CR-7iAThe FANUC CR-7iA is FANUC's newest collaborative robot resembles the LR Mate family. Painted green to show it's ability to work beside humans, you can expect the same reliability as FANUC's yellow robots. The CR-7iA is ideal for small part sorting and assembly, inspection, machine tending, and part delivery. It has a 7 kg payload, 717 mm reach, and is equipped with iRVision and Force Sensing. There are a variety of mounting options such as floor, wall, and ceiling.
-
FANUC’s new SCARA robots are ideal for high-speed, precision applications such as assembly, pick and place, testing/inspection and packaging processes.
-
In the rare event that a burning ember or spark is drawn into the fume extraction unit, there is the possibility that debris in the filters could ignite. Although any resultant fire would typically be retained within the fume extraction unit, this would cause significant damage and in extreme circumstances, the risk may extend beyond the extraction unit. For processes where such risks have been identified, additional protection in the form of an in-line firebox is an additional precaution.
-
The BOFA inline pre-filter 1000 has been designed specifically for applications that generate high amounts of dust or particulate.
This inline filter unit is positioned alongside the main BOFA fume filtration system to increase the overall filter capacity and extend the life of the main filters. The DeepPleat DUO pre-filter incorporates a massive drop-out chamber within the filter, having a volume area of 15ltrs. Above the drop-out chamber but still within the housing there is a sealed 200mm deep pleat layer of F8 media giving a surface area in excess of 30 sq meters.























