The FANUC CNC simulator is a perfect addition to the classroom and an essential component to gain maximum exposure to FANUC CNC controls when actual machine time is limited.
Producing Lightweight, Durable Robot Parts on Stratasys Origin One
Ghost Robotics™ produces four-legged autonomous unmanned robots with all-terrain stability that can operate in almost any environment. These quadruped robots are size-scalable, ultra-agile, high-endurance, and easy to program. Simple mechanical systems increase the robots’ durability, agility, and endurance. The robots’ modular design supports the efficient field swapping of any sub-assembly.
Challenge
Ghost Robotics needed to produce lightweight, durable parts, with a cosmetic surface finish, for its Spirit™ Series robot.
- The team needed to stay agile, shipping units to customers while maintaining the ability to iterate designs based on customers’ feedback.
- Injection molded parts and CNC machined parts were cost-prohibitive, had long lead times, and could not be easily iterated on.
- The company considered other 3D printing methods as a solution, but the parts weren’t isotropic the mechanical properties weren’t strong enough; and the surface quality was too rough for the parts to be given to customers.
Ongoing sustainment for aging aircraft components
The U.S. Air Force increasingly faces sustainment challenges, including cost, speed, and supply chain agility, when using traditional manufacturing methods to maintain aging aircraft components. The department often seeks innovative engineering solutions to keep aircraft aloft and to modernize the fleet. In 2020, they hosted an open competition to quickly find new and creative 3D printing solutions for the C3175 family of hydraulic line clamps. Thousands of these clamps are used in the Air Force’s F-16 aircraft, in areas like landing gear cavities, and they frequently fail after extended exposure to vibration, environmental chemicals, and heat cycling. Historically, these clamps have been injection molded or CNC machined from a phenolic material that off-gases toxic formaldehyde.
The Origin One printer is designed to be a safe and reliable rapid prototyping printer. Access to areas of the printer is potentially dangerous. Download the Stratasys Origin One Instruction for Safe Use.
InterPRO Helps Distek Serve More Customers with 3D Printed Adapters
InterPRO Additive Manufacturing Group, a service bureau, started as a 3D printing prototyping company and is seeing growth in production applications due to advancements in 3D print technology and materials. InterPRO’s client Distek, a leading manufacturer of laboratory testing instruments for the pharmaceutical and biotechnology industries, asked InterPRO to help them manufacture a motor adapter that would allow prospective customers to use Distek’s technology with customers’ existing motors. InterPRO used Stratasys’ Origin® One’s next-generation 3D printing hardware and software to print parts compatible with Distek’s bioreactor and their client’s devices. The parts had injection molded-like strength, consistency, and durability. The surface finish had an impressive, consumer-grade look and feel.
Distek’s challenge was to produce a motor adapter compatible with their proprietary bioreactor and their clients’ motors. However, the adapter design wasn’t easily manufacturable by CNC machining, injection molding, or even cast urethane. In addition, the company needed a fast turnaround to meet immediate customer needs for various adapter sizes in low volumes. High up-front tooling costs, long lead times, and low-volume demand ruled out traditional methods. As a result, InterPRO turned to 3D printing as a possible solution.
LOCTITE 3D 3172 is a durable photopolymer resin that enables functional parts production where high stiffness with a good surface finish and high impact resistance are required. Parts manufactured with this resin can be machined, tapped or polished.
LOCTITE 3D 3172 is compatible with various DLP machines.
Benefits:
- Tough & durable
- Superior impact strength
- Nice surface finish, machine-able
Ideal for:
- Manufacturing aids / Jigs & Fixtures
- Housings
- Insoles
HDT60 High Toughness Photoplastic
Matte Black, White, Clear
LOCTITE 3D 3843 is a semi-flexible resin with moderate temperature resistance HDT60, high impact strength, and versatility for various applications.
LOCTITE 3D 3843 is a high-strength engineering plastic with good impact resistance and surface finish. It is ideal for many different tooling applications on the production floor.
LOCTITE 3D 3843 displays high green strength and HDT enabling it to print accurately and function at room temperature. It is compatible with a broad range of DLP machines.
Benefits:
Ideal for:
HDT280 FST Photopolymer
Black
LOCTITE 3D 3955 is a halogen-free, high-performance, high-modulus material with excellent flexural and tensile physical properties.
LOCTITE 3D 3955 passes UL94 V-0 flammability requirements, and FST (AITM2-0002, AITM2-0007, AITM3-0005) and its high HDT allows it to withstand harsh environments with negligible deformation.
Parts printed with LOCTITE 3D 3955 showcase an excellent surface finish making it ideal for connector and interior parts for aerospace and rail.
Benefits:
- Fire Safety Material
- Halogen Free
- Excellent flexural and tensile physical properties
Ideal for:
- HVAC Components for Aircraft
- Clips and Plugs for Control Systems/Cabinets
- Connectors, Electronic Housings
HDT80 High Modulus Photo plastic
Black
LOCTITE 3D IND403 is a high-temperature resistance material that allows the production of parts with high surface quality and outstanding dimensional accuracy. It is ideal for tooling production for processes such as silicone casting, low-pressure molding, and open-mold PU molding. The material can withstand mechanical stresses while maintaining dimensional stability for multiple cycles for fast product development and rapid process iteration.
Benefits:
- High heat deflection temperature, HDT 80oC
- Tough with good dimensional stability
- Good surface finish
Ideal for:
- Tooling and molds
- Interior applications in automotive
HDT50 High Elongation Photoplastic
Black, Clear
LOCTITE 3D IND405 is a rigid, high-strength, high-elongation engineering material with outstanding impact resistance and excellent surface finish properties. This stiff and durable high-performance material is ideal for various tools on the production floor, including manufacturing aids and final parts such as housings and consumer goods applications. Parts can be printed with various DLP printers and machined, tapped, or polished for the final finish.
Benefits:
- High impact resistance with high elongation
- Easy to print (one-part material)
- Tough and Durable
- The toughest clear resin (only applicable for clear material)
- Functional Prototyping
Ideal for:
- Clear prototypes (clear version)
- Fluid routing & consumer goods prototypes
- Manufacturing aids/tools
- Housings
HDT40 High Impact
Ultra Clear, White
LOCTITE 3D MED412 is a durable material with excellent elongation, impact strength, and surface finish. It has been designed to enable the manufacture of medical devices and their component parts that require good stiffness and wear resistance. It is capable of meeting ISO 10993-5and-10 standards for biocompatibility when processed using a validated workflow. Certificates of compliance are available upon request.
Benefits:
- Capable of meeting ISO 10993-5 & -10 standards for biocompatibility
- Tough with Superb Elongation
- Good Impact Strength and Surface Finish
Ideal for:
- Class I and II Medical Devices
- Medical Equipment Components
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Item Number:A02B-0158-B100#US -
Item Number:CR-7iA/LAllows for a collaborative operation with human operators due to no need of safety fences, and enables to locate the robots close together in the manufacturing processes where operators also work, with using the compact size. -
Item Number:FANUC ER-4iADesigned with students in mind, this all-in-one robotics-training bundle enables individuals to gain first-hand experience of programming and operating cutting-edge industrial robots. Package content is highly relevant for modern factory applications and contains everything instructors require to teach students to program and operate robots. -
The FANUC Fenceless Collaborative Cert Cart was developed by combining FANUC DCS Position and Speed Check software with an Allen Bradley SafeZone Mini Safety Laser Scanner. The result is FANUC’s NEW FENCELESS CERT Cart, which still fits through a standard door and runs off 110V power. The FENCELESS cart allows a greater work envelope and introduces students to the latest integrated safety products from FANUC and Allen Bradley. -
Students trained on ROBODRILL products will be more productive. Excellent repeatability makes the ROBODRILL suited for milling, drilling, tapping, and boring with flexibility, versatility, and reliability. Specific ROBO DRILL education packages have been configured for the needs of educational institutes teaching 3-axis and 5-axis machining, robotic machine tending, and Connected Smart Manufacturing (CSM). -
Item Number:α-D14MiBThe new-generation FANUC ROBODRILL promises unrivaled quality and precision at great hourly rates. At the heart of every ROBODRILL is a patented high-speed tool changer that can carry 21 tools and offers the best reliability in its class. -
The FANUC Robot Integration Package (25098) allows customers to use a FANUC industrial robot with Amatrol’s 870-series mechatronics stations. This package contains a module enclosure that includes PLC and FANUC interface cables along with a customized program to integrate a customer-supplied FANUC robot with the mechatronics system. Additional features include customized gripper tooling and a safety guard assembly to protect learners. -
The primary goal of this course is to teach workers safe work procedures to be aware of and mitigate warehouse fires in a warehouse environment. The Warehouse Fire Hazard Awareness simulation is ideal for employees or supervisors who work in or around warehouse operations. -
Item Number:356DAC Worldwide’s Fire Tube Boiler Model (356) is a highly-detailed scale model of a common fire tube, Scotch marine boiler, supporting training in the operation and maintenance of industrial boilers, as found within utility systems in industrial facilities and large commercial applications. -
Item Number:291DAC Worldwide’s Fired Heater Model (291) depicts a highly-detailed, to-scale model of a common industrial furnace found in refineries and process facilities in technically-accurate, professionally-crafted detail.
